A baseline is defined as a time-based standard against which performance is measured. A project baseline is a time-based, progressive plan as opposed to one, single target value. Projects will often have a single, target value, but it is important to know if the project is in good health at any given intermediate project control point. The baseline … [Read more...]
Many projects have a long list of requirements, from product features to design standards to quality metrics. Each of these requirements originated from a stakeholder, manager, or company policy. To make matters difficult, the stakeholder often can't even articulate their requirements or how they would like it implemented into a solution, or company policies … [Read more...]
Project configuration management is the process of tracking and controlling changes to important project documents and products. This includes the project's deliverables as well as project management documents like the schedule. Anything that requires tracking through the project change control system is identified in the configuration management plan. These … [Read more...]
The first knowledge area within the Project Management Body of Knowledge (PMBOK Guide) is called Project Integration Management. Although most people forget about it after writing the PMP exam (because it is a unique knowledge area that underpins all of the other, more visible ones), this knowledge area is in fact the one most utilized on a day-to-day basis by … [Read more...]
The Theory of Constraints relates any complex system, such as a manufacturing plant, to a set of one or two constraints which fix the upper limit on its performance. It seeks to manage those constraints to maximize the performance of the plant. The Theory of Constraints was developed by Dr. Eli Goldratt and first published in his book The Goal in 1984. … [Read more...]
A value stream map is a tool used in lean manufacturing to identify and communicate the value-producing processes within a factory. Value stream maps utilize a standard set of industry recognized symbols to map out the plant's processes, from raw material to finished product. Value stream maps are used to improve the plant's processes, perform continuous … [Read more...]
Value stream maps are diagrams used in lean manufacturing which identify each step of the manufacturing process. They are used to determine the value stream, that is, the steps that result in the creation of value. Their purpose is to visualize the manufacturing process so that anything that is not necessary to create the product of value can be … [Read more...]
Jidoka is the ability of machines and assembly line workers to detect when a quality non-conformance issue has occurred and immediately stop the production line to make the necessary improvements to the process. Jidoka originated in the Toyota Production System, where it was not just the worker's right to "pull the cord," but their responsibility. Far from leaving … [Read more...]
Human beings are naturally predisposed to resist change because of the risks it entails. Maybe the change will fail. Maybe it will reduce business or personal income. And maybe it will result in a loss of job security. We'd rather the devil we know, than the devil we don't. But process improvement is often an exciting step forward that makes an … [Read more...]
The definition of genius is taking the complex and making it simple. - Albert Einstein I have good news for you. If you are in the manufacturing business, you can become a genius today, right now. The shop floor can be a complex maze of raw materials moving in interlocking production lines, stations with varying cycle times, supply needs, and manpower … [Read more...]
